The Wild West Era of Automaker Towing Claims
Prior to the widespread adoption of SAE J2807 around 2015, advertised towing ratings in the American automotive market were essentially unregulated marketing claims. Ford, General Motors, Chrysler, and Toyota all utilized distinct internal testing criteria.
One automaker might test with a completely stripped regular cab truck containing zero optional equipment, a five-gallon splash of fuel, and a test driver weighing 120 pounds. Another automaker might test on flat closed tracks without testing engine cooling on mountain grades. The result was widespread confusion among consumers who purchased trucks rated for 8,000 pounds only to overheat climbing mountain passes in summer heat.
In response, the Society of Automotive Engineers assembled a committee comprising lead chassis, powertrain, and brake engineers from every major truck manufacturer. The result was SAE J2807: "Tow Vehicle Gross Combination Weight Rating and Trailer Weight Rating Recommended Practice."
The 5 Standardized Testing Hurdles of SAE J2807
To certify a maximum trailer weight rating under SAE J2807, a vehicle loaded to its Gross Combined Weight Rating (GCWR) must pass five mandatory performance hurdles:
Hurdle 1: The Davis Dam Highway Cooling Climb
Thermal Stress TestThe cornerstone of SAE J2807 testing takes place in western Arizona along State Route 68, ascending from the Colorado River near Davis Dam to the Union Pass crest. The route spans 11.4 continuous miles with grades ranging between 5% and 7%, climbing more than 3,000 vertical feet. The test must be conducted in ambient air temperatures of at least 100 degrees Fahrenheit with the vehicle air conditioning system set to maximum cold. To pass, single-rear-wheel trucks must maintain at least 40 MPH and dual-rear-wheel trucks at least 35 MPH without warning lights, engine derating, or fluid boil-over.
Hurdle 2: Acceleration Benchmarks Under Maximum GCWR
Powertrain PerformanceOn a level paved surface at maximum certified GCWR, the vehicle and trailer must satisfy three strict acceleration thresholds to prove they can merge and pass safely in highway traffic:
- 0 to 30 MPH: Under 12.0 seconds
- 0 to 60 MPH: Under 30.0 seconds
- 40 to 60 MPH Passing Acceleration: Under 18.0 seconds
Hurdle 3: 12% Grade Launch and Park Brake Holding
Transmission & Brake HoldThe fully loaded combination must demonstrate the ability to stop on an extreme 12% highway grade (significantly steeper than standard interstate mountain passes). The vehicle emergency parking brake must hold the entire combined weight stationary facing uphill and downhill for five minutes. Furthermore, the vehicle must launch smoothly from a complete stop five consecutive times within 5 minutes in both drive and reverse gears without transmission slipping or overheating.
Hurdle 4: Braking Performance and Stopping Distances
Braking DecelerationBraking tests evaluate stopping distance from 20 MPH. For trailers equipped with electric trailer brakes, the combination must come to a complete stop within 35 feet while remaining within a 11.5-foot highway lane without wheel lockup or yaw deviation. Unbraked trailers must stop within 45 feet.
Hurdle 5: Dynamic Highway Handling & Sway Damping Ratio
Lateral StabilityUsing steering robots and gyroscopic telemetry, test drivers induce sudden steering wheel inputs at highway speeds. The yaw rate sensors evaluate the sway damping ratio: the trailer must settle back into straight-line tracking within two oscillation cycles without active electronic stability control intervention.
Standardized Vehicle Testing Weight Rules
To eliminate the old trick of stripping vehicles down to unrealistic weights, SAE J2807 specifies that the test vehicle curb weight must include:
- Driver Weight Allowance: Certified at 150 lbs.
- Passenger Weight Allowance: Certified at 150 lbs in the front passenger seat.
- Tow Equipment Allowance: 100 lbs reserved for hitch receiver, ball mount, and wiring hardware.
- Fuel Level: Full tank of fuel.
- Factory Options: 33% penetration rate allowance for common options (e.g., center consoles, power windows, tow prep).